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Technically, most electric golf cart battery banks use series wiring. The 36-volts club car golf cart wiring requires a set of six batteries of 6 volts capacity each. You will also need five equal size connection cables.
On average, electric golf motors operate at 36 or 48 volts and draw between 50-70 amps of current while cruising at about 15 miles per hour. Keep in mind that the current draw during acceleration or while going up a hill is much higher.
Volts multiplied by amps yields watts as the product, so the result is 1,200 watts. Divide 1.2 kilowatts by an hour and an electric golf cart consumes about 1.2 kWH.
Electric golf carts are a good example of an application that use batteries wired in series to increase voltage. Electric golf carts, are powered by drive motors that are typically 36 volt and require six (6-volt) batteries connected in series.
Remember that you only need the positive and negative leads within the wire, which are usually labeled black and white. The positive (black) wire fits snugly and conveniently inside the small hole in the bottom of your cartridge, and the red wire rests lightly on the outside metal threading.
Some specialty carts can support 36-, 42- or 72-volt packs, but the average golf cart requires 48 volts of battery power to operate.
A 6V battery is actually fully charged when it reads slightly over 6V on a multimeter. A 6 volt charger is typically designed to produce about 7 volts so that it can attain a full charge.
Traditionally, golf carts operate on DC power, but that trend is changing as manufacturers are beginning to embrace the benefits of using AC power and motors. You can actually convert your DC motor into an AC motor by discussing the steps with a skilled engineer or hiring one to do the job.
Over time, the charger can become less efficient, meaning that it will take longer to charge your battery. If you need to leave your golf cart plugged in for extended periods of time, be sure to unplug it periodically to give the battery a break.
51V class 4.54kwh capacity battery for golf carts. Li-ion application allowed longer lifespan and reduced replacement cycle.
A standard fleet cart with 2 x 48V 30AH (60AH total) Allied Batteries will average a range of 30-40 miles per charge. Depending on your vehicle, battery, and mileage requirements, you may need anywhere from a 2 36V 36Ah to a 6 72V 18Ah installation.
If the voltmeter reading is near about 36 amps, then it is typical for a battery charger.
If you have a 48-volt cart, you will need either eight six-volt batteries, six eight-volt batteries, or four 12 volt batteries. Remember that the higher the voltage battery you use, the faster it will charge. They will need twelve six-volt batteries, six twelve-volt batteries, or nine eight-volt batteries.
Count the number of batteries and voltage rating.
If each battery in your golf cart has a voltage of 6 volts, the overall voltage of your vehicle will be 36 volts. But, if your golf cart has six 8-volt batteries, the overall voltage will be 48 volts.
To figure out exactly where the wires are, look for the outlets and appliances that each wire connects to. You also need to determine which circuit breaker applies to which section of your home`s wiring. It`s best to get the blueprints of the building or home you`re working on before modifying electrical circuits.
The colours of your wires will depend on how old the wiring is: Brown (or Red if you have old wiring) – indicated by `L` on your socket (Live) Blue (or Black if you have old wiring) – indicated by `N` on your socket (Neutral) Yellow & Green striped – indicated by `E` or three vertical lines on your socket (Earth)
Lead-acid golf cart batteries last about two to five years with regular use, while lithium-ion golf cart batteries may last ten to 20 years with proper maintenance.
SERIES carts like the one pictured below have a lever Forward and Reverse selector. This slow 36v cart can be converted to a TXT48 drive system and a powerful motor with our custom plug n play wire harness.
The smaller the AWG number, the larger the diameter, and hence, larger current carrying capacity. For example, a 2 AWG cable is larger than a 4 AWG which is larger than a 6 AWG. Most cart manufacturers use 6 AWG cables.
There are four terminals on a solenoid: usually two large and two small. The small terminals are connected to the battery, and the large terminals are connected to the motor. Disconnect all wires from the two large terminals. Be sure to keep the wires together, but not touching, for easy replacement.
The highest voltage 48V lead battery can achieve is 50.92V at 100% charge. The lowest voltage for a 48V lead battery is 45.44V at 0% charge; this is more than a 5V difference between a full and empty lead-acid battery.
There are four terminals on a solenoid: usually two large and two small. The small terminals are connected to the battery, and the large terminals are connected to the motor. Disconnect all wires from the two large terminals. Be sure to keep the wires together, but not touching, for easy replacement.
The peak charging voltage for Gel batteries is 2.3 to 2.36 volts per cell, and for a 48 volt charger this works out to 55.2 to 56.6 volts, which is lower than a wet or AGM type battery needs for a full charge.
The smaller the AWG number, the larger the diameter, and hence, larger current carrying capacity. For example, a 2 AWG cable is larger than a 4 AWG which is larger than a 6 AWG. Most cart manufacturers use 6 AWG cables.