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Electrical layout for pargo golf cart 800 (7 )silinoids series ,need to hook up a new speed control switch

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Technically, most electric golf cart battery banks use series wiring. The 36-volts club car golf cart wiring requires a set of six batteries of 6 volts capacity each. You will also need five equal size connection cables.
On average, electric golf motors operate at 36 or 48 volts and draw between 50-70 amps of current while cruising at about 15 miles per hour. Keep in mind that the current draw during acceleration or while going up a hill is much higher.
Volts multiplied by amps yields watts as the product, so the result is 1,200 watts. Divide 1.2 kilowatts by an hour and an electric golf cart consumes about 1.2 kWH.
Electric golf carts are a good example of an application that use batteries wired in series to increase voltage. Electric golf carts, are powered by drive motors that are typically 36 volt and require six (6-volt) batteries connected in series.
Remember that you only need the positive and negative leads within the wire, which are usually labeled black and white. The positive (black) wire fits snugly and conveniently inside the small hole in the bottom of your cartridge, and the red wire rests lightly on the outside metal threading.
Some specialty carts can support 36-, 42- or 72-volt packs, but the average golf cart requires 48 volts of battery power to operate.
A 6V battery is actually fully charged when it reads slightly over 6V on a multimeter. A 6 volt charger is typically designed to produce about 7 volts so that it can attain a full charge.
Traditionally, golf carts operate on DC power, but that trend is changing as manufacturers are beginning to embrace the benefits of using AC power and motors. You can actually convert your DC motor into an AC motor by discussing the steps with a skilled engineer or hiring one to do the job.
Over time, the charger can become less efficient, meaning that it will take longer to charge your battery. If you need to leave your golf cart plugged in for extended periods of time, be sure to unplug it periodically to give the battery a break.
51V class 4.54kwh capacity battery for golf carts. Li-ion application allowed longer lifespan and reduced replacement cycle.
A standard fleet cart with 2 x 48V 30AH (60AH total) Allied Batteries will average a range of 30-40 miles per charge. Depending on your vehicle, battery, and mileage requirements, you may need anywhere from a 2 36V 36Ah to a 6 72V 18Ah installation.
If the voltmeter reading is near about 36 amps, then it is typical for a battery charger.
If you have a 48-volt cart, you will need either eight six-volt batteries, six eight-volt batteries, or four 12 volt batteries. Remember that the higher the voltage battery you use, the faster it will charge. They will need twelve six-volt batteries, six twelve-volt batteries, or nine eight-volt batteries.
Count the number of batteries and voltage rating.

If each battery in your golf cart has a voltage of 6 volts, the overall voltage of your vehicle will be 36 volts. But, if your golf cart has six 8-volt batteries, the overall voltage will be 48 volts.

To figure out exactly where the wires are, look for the outlets and appliances that each wire connects to. You also need to determine which circuit breaker applies to which section of your home`s wiring. It`s best to get the blueprints of the building or home you`re working on before modifying electrical circuits.
The colours of your wires will depend on how old the wiring is: Brown (or Red if you have old wiring) – indicated by `L` on your socket (Live) Blue (or Black if you have old wiring) – indicated by `N` on your socket (Neutral) Yellow & Green striped – indicated by `E` or three vertical lines on your socket (Earth)
Lead-acid golf cart batteries last about two to five years with regular use, while lithium-ion golf cart batteries may last ten to 20 years with proper maintenance.
SERIES carts like the one pictured below have a lever Forward and Reverse selector. ​This slow 36v cart can be converted to a TXT48 drive system and a powerful motor with our custom plug n play wire harness.
The smaller the AWG number, the larger the diameter, and hence, larger current carrying capacity. For example, a 2 AWG cable is larger than a 4 AWG which is larger than a 6 AWG. Most cart manufacturers use 6 AWG cables.
There are four terminals on a solenoid: usually two large and two small. The small terminals are connected to the battery, and the large terminals are connected to the motor. Disconnect all wires from the two large terminals. Be sure to keep the wires together, but not touching, for easy replacement.
The highest voltage 48V lead battery can achieve is 50.92V at 100% charge. The lowest voltage for a 48V lead battery is 45.44V at 0% charge; this is more than a 5V difference between a full and empty lead-acid battery.
There are four terminals on a solenoid: usually two large and two small. The small terminals are connected to the battery, and the large terminals are connected to the motor. Disconnect all wires from the two large terminals. Be sure to keep the wires together, but not touching, for easy replacement.
The peak charging voltage for Gel batteries is 2.3 to 2.36 volts per cell, and for a 48 volt charger this works out to 55.2 to 56.6 volts, which is lower than a wet or AGM type battery needs for a full charge.
The smaller the AWG number, the larger the diameter, and hence, larger current carrying capacity. For example, a 2 AWG cable is larger than a 4 AWG which is larger than a 6 AWG. Most cart manufacturers use 6 AWG cables.

Discover Relevant Questions and Answers for Your Specific Issue

the most relevant questions and answers related to your specific issue

Electric golf cart, mash the pedal won’t move
ANSWER : You have a broken belt .

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On 2006 EZGO electric golf cart, 36 volt. Cart intermittently goes very very slow. Sometimes, after backing up then will go normal 19 MPH. Turn it off and the goes slow again. facts – batteries tested and show 6 volts each and full set tests at 36v. Cart never had this problem until ran out of power and was towed about 1000 yards. I was told by by the person towing the cart that he put the control switch from Run to Tow. Any ideas what the problem could be?
ANSWER : He may not have known to put it in tow mode and doesn’t want to get blamed for damage to transmission towing it in wrong gear.

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Trickle charger for storing electric cushman golf cart
ANSWER : Contact manufacturer, and seek there advice

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I just bought new batteries for my Club Cart Golf cart. It worked fine before I changed batteries. I drew a diagram of the wires to ensure I reconnected them correctly. Now the cart will go backwards, but not forward.
ANSWER : You have the motor hooked up in reverse, you need to switch the two wires leading to the motor in order to fix it.

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Golf cart smoking
ANSWER : It is most likely related to the rings, but running it would unstick them very fast if they were stuck. It’s possible that sitting let rust develop in the cylinder walls and there may be some grooves in them now. They could also just be really worn cylinders. They make some oil conditioners which I wouldn’t recommend on a car, but might work fine on a golf cart. I can’t recall the name, but it was in a silver can, maybe called engine restore… You could always try that before resorting to a rebuild.

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2004 Club Car DS Electric Golf Cart: Jerking and stalling, slow up hills, charge light on dash. New batteries are load tested, charged, and all connections good. Need info on likely causes other than batteries. What specific components would cause this behavior?
ANSWER : One of the solenoids are bad and is be skipped over or the speed control box is malfuctioning.

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Electricity went out in 1 circuit while using my table saw w/washer going. I replaced the breaker & have 240 volts comming out of it but no electricity to receptacles or switches, So I replaced all of them on the circuit in case one shorted out; still no electricity!
ANSWER : In workshop areas, the NEC specifies GFCI (ground fault circuit interruptor) outlets.If you replaced any GFCI outlets, there could be 2 possible problems:(1) modern GFCI outlets will pass zero voltage if wired backwards (i.e. a load/feed reversal).check the load/feed wiring of all GFCI outlets, to make sure its correct.The feed side of the GFCI outlet is wired directly to the breaker, and the load side feeds powerto the remainder (the downstream side) of the circuit (therefore protecting the entire downstreamside of the circuit).(2) older GFCI outlets could need to be reset if wired correctly – check the reset button(s) just tomake sure that they (and any downstream outlets) are receiving voltage.Assuming that no GFCI outlets were part of the replacement process (or that your GFCI outletsare correctly wired), your check for the presence of 240 VACshould begin at the outlet/switch closest to the 240VAC double pole breaker, and proceed from there (looking for that 240VAC at each device with your 2-prong tester) along to the endof the circuit until the problem is identified.What this implies is that you have created (or will create) a schematic or circuit diagram of thecircuit involved – including switches, wires, and outlets (240V and 120V) – and then use that as aresource to trace the possible sources of the problem from the breaker to the problem.Here’s the question I would want you to answer as you create your circuit diagram:How did a 240V table saw get on the same circuit as a 120V washer and/or 120V switch(es)?It seems like during the process of circuit tracing/diagram creation, you may findthat you’re dealing with parts of more than 1 circuit, rather than just one. Check the breaker boxfor any breakers that are in the “Tripped” position – and diagram those circuit(s) too.What I would suspect is a wiring problem/mistake with the 1st device (switch or outlet) that issupposed to feed power to the rest of the circuit, but fails to pass power on to the remainder of the circuit – or that that first device is actually wired to a second circuit with a tripped breaker.Another thing to check is that your shop may be on its own sub-panel, with the table sawon a 240VAC circuit, and the washer on its own 120VAC circuit. In this case, thetotal curent draw may have tripped the MAIN breaker to this sub-panel in the MAIN breakerpanel (i.e. none of the breakers in the sub-panel were tripped, but the main breaker feeding theENTIRE sub-panel tripped, and this (double pole) breaker is located in the MAIN breaker panel).In this case, the fix would be to reset the double pole breaker in the main panel that feeds theshop sub-panel, bringing all the sub-panel circuits on line.The last thing to suspect/check for is a fault in the wire itself, which is the most difficult problem todiagnose. The fix to a bad wire would be re-fishing a new wire from the breaker box to the 1stdevice box – no electrical inspector will require the removal of old wires from walls – so long as theyare not live.What would make your life alot easier, and what helps electricians diagnose these problems soquickly, is an electrical field tester (a.k.a. “chirper” tester), which would allow you to checkthe wire as it leaves the breaker box to the point where the electrical field disappears.At the point (point in the wire/outlet/switch) where the chirper stops chirping, you’ve found yourfault. At Home Depot/Lowe’s/electrical supply store, a electrical field tester will set you backabout $8 to $20, depending on whether you opt for one that just lights an LED, or one thatlights and LED and also chirps.

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